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Engine noise on hot start up

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12K views 56 replies 24 participants last post by  geryuri2  
#1 ·
2024 Suzuki GSXSGT 1000. When I start my bike cold, everything is fine. After the bike is good and warmed up if I stop even for gas, which only takes a couple of minutes. When I started up, I get this rather loud knocking noise that last at least a minute and a half. I had it in the shop, they said Suzuki recommends a valve adjustment and Cam chain tensioner adjustment. They said it was all fixed, but when I picked it up and drove it home and started it again it was not fixed. No change. I’m running the 20/50 Estar semi synthetic. it’s all over YouTube with several other people that have the same problem. So I called the dealer, I’m taking it in tomorrow and dropping it off. They contacted Suzuki and they are going to send two of their best technicians to come out and lay hands on it themselves and they will figure it out one way or another. I’d like to hear from any others that have the same problem. If so, you need to do the same. This is a new problem with these bikes. The first time I took it in and performed Suzuki‘s recommendations, Suzuki said it’s quite normal and if it’s not broken, we can’t do anything about it. this is a brand new bike and I’m not gonna settle for that. And it is broken.
 
#2 ·
Define "broken". What does the oil analysis say? Was there any damage during a visual inspection of the valve train?

If it's just noise, the bike isn't broken. This has been discussed to death on this forum, so far there have been zero engine failures or even visible damage.
 
#15 ·
I told my dealer about the TSB and they blew it off like a mothertrucker. You learn to live with it. Seeing it only happens on start up and goes away, it is alright with me now. Bike still runs like a beast.
 
#16 ·
ah see now i can hear mine while i'm riding, even through having earplugs in. I only mentioned noise in casual passing to my dealer at the last service, to see if they were bothered about it. They agreed it wasn't right and booked it in. I didn't have to push them to get it done.
 
#17 ·
My dealer said it didn't sound good also. They said they worked closely with suzuki to figure it out. They checked the valve clearances but failed to adjust them, and only change CCT and oil. The valve clearances were all over the place. Some on the bigger end and some on the lower end. 2 were at absolute minimum. I guess the failed to take heat into consideration.
 
#23 ·
I don't know if I have the noise because I can't really hear my engine over my M4 exhaust, especially at speed and with ear plugs in. I do think it's interesting that this valve adjustment TSB exists, though, as it's either Suzuki saying "it's not a problem, but if people are freaking out, this should quiet the engine down and still have it within our durability specs"... or... they're saying "ok, yeah, there is a problem, we don't think it's a huge deal, but this should fix it for most people".

I say that because if it were a huge deal and Suzuki were facing potential engine failure warranty claims at a large scale, I imagine they'd issue a recall instead. Having said all that... excessive noise due to (I presume) loose valves still sounds concerning, since it could in theory cause premature valve (or seat) wear or even valve damage.

So I don't know. I'm not overly worried about mine, but at the same time I'm still keeping an eye on threads like this.
 
#27 ·
**** my 24 in ticking bad when start up hot .
I see others too.
It sounded like a stuck lifter n the push rod is slapping .
But I don't think it's like that .
It may be a ball n spring valve type of mechanism to regulate the crankcase pressure
N so if it's hot n the pressure is up
Maybe it's that
Because it goes away
And it still runs amazing when it stops
I don't over Rev it while ticking . So if in the engine schematic you can find a ball valve
That might be it ?
 
#28 ·
**** my 24 in ticking bad when start up hot .
I see others too.
It sounded like a stuck lifter n the push rod is slapping .
But I don't think it's like that .
It may be a ball n spring valve type of mechanism to regulate the crankcase pressure
N so if it's hot n the pressure is up
Maybe it's that
Because it goes away
And it still runs amazing when it stops
I don't over Rev it while ticking . So if in the engine schematic you can find a ball valve
That might be it ?
So here is the follow up to my last post I had taken it into the dealer for warranty work. They had it for three weeks. It was an update from Suzuki to do a valve adjustment. They called me told me it was done. I picked it up took it home. Started up still had quite a knock. Not just a ticking, but a knock. so I told him that I wasn’t gonna settle for that. So I took her back into them and they had a Suzuki tech on the phone while they did another valve adjustment. And as you can see from this report that they said the update they first put out was incorrect. So they updated it. Adjusted the valves again and replaced 10 shims. no knock. It has a slight tick. But that’s to be expected from a machine like this. It only lasts for about 15 to 20 seconds and it solid. So if you don’t like the noise. Take it to the dealer they should have the new update.
 

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#29 ·
So let's ask ChatGPT about this specific issue and see what the AI comes up with.

My query:
on a suzuki gsx liter engine, when it is started hot (i.e. after running for some time at optimal temperature and then stopped), after the restart, there is a knocking noise, as if loose valves. but the manufacturer says it's not loose valves or a wrong valve clearance, but rather something to do with the cam chain tension. any idea what?
ChatGPT response:
The knocking noise after a hot restart on a Suzuki GSX liter engine is likely due to the cam chain tensioner not fully engaging immediately. When the engine is hot, the oil may be thinner, causing a delay in the automatic tensioner taking up the slack in the cam chain. This momentary slack can cause the chain to rattle until the tensioner catches up. It's not an issue with valve clearance but rather a characteristic of the cam chain tensioner under specific conditions.
Ref: https://chatgpt.com/c/6671e6fe-8817-4f3d-a70b-49d7ba7eef7b
 
#30 ·
This is the most reasonable explanation I've heard yet. Maybe an oil with a thicker operating viscosity would solve the problem? I'm not worried enough about this issue to experiment with different oils so can one of you guys do that for me lol?
 
#32 ·
I brought mine to the dealer. The replaced CCT. That is it, even after I told them about the valves. The "suzuki rep" they were talking to didn't mention it?? Yeah, bullshit. I bet they didn't even talk to anyone. On the way out after picking the bike up after 2 months he said if it comes back you probably need your valves adjusted. I was pissed. Fast forward to now. After upgrading to full exhaust, tune, and whatever else the noise is constant and the bike blows white smoke and oil is coming out the exhaust.

No, I am kidding. I am running 10w-50 amsoil full synthetic and have only heard the noise once or twice since the new full system. Once was the 2 days ago. But that is it. I would recommend trying it. It is still within specifications. You can run up to 20w40 or 50. I don't remember. I was going to get 10w40 but they did not have it listed on the site. I emailed them about it and the email sucked and didn't answer my question. My question was do you make 10w40 for motorcycles. Fast forward to a few days ago, I had a ad pop up on my email that was from amsoil, and it was metric 10w40 synthetic. Just what I wanted originally. I will try that out seeing it is getting colder outside. The end of my saga with pretty good results.
 
#33 ·
There is a post on the GT Facebook group claiming that a guy took his GT in to the dealer with 2600 miles on it due to the hot start noise, and they found wear on cam lobes and cam journals. They quoted him $7K for a new engine. He doesn't seem to understand what any of that means and plans on continuing to ride it. At least those are the claims, it's a bit hard to believe because he seems very mechanically ignorant.
 
#39 ·
Did you have your valves checked at 15K? I think that would be a good way to check for this supposed valve play problem, see if the cam lobes are worn or if the valves show any mushrooming or other damage.

I don't know if anyone besides me is doing oil analysis on the engine oil. I'll be dumping mine after the winter and doing another analysis, I started a thread on those a while ago but it has seen no activity.
 
#38 ·
15k miles still doing it hot or cold. I do not worry about it one bit. Bike runs fine. I think its a non-issue and a trait of the re-design from a few years back. I will report back if it ever lets go which I doubt it will. Most reliable bike I have owned in many years and I run it hard. It begs to be run!
 
#40 ·
I just passed 12345 miles lol, looked down and I was at 12360+ wish I'd been able to pull over and take a pic of the odometer. Tapping for 10-20 secs at idle on hot-start still the same as it was day 1. This summer was so hot and gross I didn't do a lot of riding over July and Aug, I did get a couple seconds of tapping after the bike hadn't been run for a few weeks- pretty much the same as a 1st start after the winter months. I have no concerns whatsoever.
 
#45 ·
I have about 1500. Summer was to hot to ride. I don't ride in 90+. I die with gear as I am a polish/german ginger. I put in amsoil 10w50 when I got the bike back in june and it made the noise only a few times. I was looking for 10w40 but they didn't have it listed on their site at the time. Probably sold out i dont know. Then I see an add on my AOL homepage for 10w40 about a month ago. I'll keep the 50w until next spring.